Monday, 17 July 2017

What Makes Spiral Wound Gaskets So Useful?




Spiral wound gaskets were invented way back in 1912 by Flexitallic, and they have been used ever since in a variety of applications. Today, a number of manufacturers produce spiral wound gaskets in a variety of designs and combinations of materials. However, you should opt for those spiral wound gasket manufacturers in India who are standardized for their processes and quality. And, one such name is Trim Engineering Services, who maintains an effective and efficient quality management system that meets the requirements of the international standard ISO9001:2008.

Long lasting performance
Spiral wound gaskets are what you must opt for when a regular gasket won't work for your application. Regular flat gaskets and parallel flanges come with a good surface finish. However, with time, their properties deteriorate and sealing with them becomes difficult. This is where spiral wound gaskets come to the rescue. These gaskets work extremely well in high temperature and high pressure conditions, and also when they come in contact with any corrosive media. These properties have led spiral wound gaskets to be used in many petrochemical plants, where they lead a long life and reduce downtime.


Elastic recovery
Other gaskets like flat regular ones are cut from sheet material, which means that they can seal only flat surfaces. Even in cases of parallel flanges, the gap between the flanges can force the use of thicker material; while in case of a smaller gap, the material is required to be compressed. This results in the material reaching the limits of performance. But, when spiral wound gaskets are used, the edges are sealed instead of a flat surface, resulting in long life and usage of a gasket. Moreover, the material in spiral wound gaskets is interleaved with a metal strip to ensure that he seal is maintained and to add elastic recovery, no matter how the joint moves. These combined materials are formed into a V-shaped section that acts like a spring that pushes outwards against the flanges.

Better performance in low/fluctuating bolt loads
Spiral wound gaskets are made by winding alternating strips of metal and filler material. The choice of materials used in creating these gaskets is very critical. Specially, the choice of metal to be used is selected for the appropriate degree of bounce and flexibility combined with corrosion resistance and durability. Generally, the metal used is stainless steel, and filler is usually graphite. However, these materials can be replaced with other materials depending upon the chemical compatibility requirements. This is why these gaskets are more suitable for low or fluctuating bolt loads.

Improved pressure rating
Both the inner metal core and outer metal ring of a spiral wound gasket are thinner than the coiled gasket material so that the compression level of the gasket can be limited. The inner core increases blowout resistance, which is the main reason why these gaskets can be used in high pressure conditions. Further, the outer steel ring of the gasket governs the flange closure when the gasket is fitted into the flange and bolt load is applied. To improve the pressure rating of the gasket, an additional steel ring can be added to the inside, which also protects the windings and filler from contamination or any possible attacks.



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